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Die
Casting
GAL has a state-of-the-art
facility at Greater Noida on 80,000 sq meter area with enough space
for future expansion. The facility has 7 Real Time Shot Control
Die Casting machines ranging from 375 Ton to 850 Ton capacity, including
3 HVSC Machines of 800 Ton capacity.
GAL is the single source for squeeze cast engine mounting brackets
to the largest manufacturer car in India and for power steering
pump housings for the largest commercial vehicles steering systems
in North America.
GAL is capable of casting alloys like ADC-12, ADS-16, LM-24, LM-20
and EN-1706. Since we have dedicated temperature controlled melting
cum holding furnaces, GAL has the capability to run different alloys
simultaneously. The current range of parts manufactured by GAL includes
Steering Pinion Housings, Automotive AC Compressor parts, Electronic
Power Steering parts, Brackets, Braking System parts & EGR Housing
parts.
GAL also has a T-6 solutionising Heat treatment facility for making
heat-treated casting which have very good machined properties.
Die-Casting Plant
| High
Pressure Die-casting |
Vertical
Full Squeeze Die-casting |
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| Melting
Cum Holding Furnace |
Shot
Blasting Machine |
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| Machining
Centres |
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Magnetic
Clutch, Rotor, Coil & Idler Pulley
GAL manufactures magnetic clutch rotors, coil
housings and Idler pulleys for AC compressors from low carbon
steel forgings. These multi V-Groove rotors & pulleys are
manufactured on CNC machines and can be ED or powder coated. GAL
has the capacity to make vacuum impregnated rotors & pulleys
for high end AC compressors.
Hose
Assemblies & Connector Sub Assemblies
GAL manufactures hose assemblies and automotive
AC piping parts suitable for high pressure refrigerant applications.
The machining facility includes automatic end forming machines,
spinning & buldging machines, CNC bending machines, Brazing
machines and Leak checking equipment.
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| Spinning
and Buldging Machine |
CNC
Bending Machines |
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3-Axis
COMCO Bending Machine - Automatic CNC machine to bend Aluminum
tubes |
Tube
Connector & Charging Ports
GAL has the state-of-the-art facility for machining
Tube Connectors, end fittings & charging valve parts for automotive
AC piping systems. These parts are machined from aluminium extrusion
profiles on CNC turning centres, VMC’s & Turn Mill Centres.
Piston,
Swash & Shaft
GAL is the only facility in India to manufacture
critical compressor components like Tin Coated Swash Plate &
PTFE Coated Pistons for fixed displacement compressors.
The pistons & swash plates are Machined on automatic machining
lines using gantry systems and automatic port process gauges.
.GAL has in-house PLC control facility for Tin coating and PTFE
coating.
GAL also manufacture steel shaft for power steering pumps and
compressors.
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